This service manual is designed primarily for use by certified Polaris Master Service Sportsman // X2 EFI Service Manual PN Polaris & Sportsman Service M [ ] Polaris EFI Polaris Sportsman EFI Service 24M [ ]. Sportsman EFI Offroad Vehicle pdf manual download. Also for: Offroad Vehicle Polaris SPORTSMAN X2 Service Manual. atv (

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Slide the reverse shaft assembly through the silent chain. See Chapter 9 wheels.

Align the pin A in the top block with the middle hole B in the bottom block for proper installation. If toe alignment is incorrect, measure the distance between vehicle center and each wheel.

Rear Caliper Piston Bore I.

Polaris 2007 SPORTSMAN X2 800 Service Manual

Avoid operating over large obstacles such as rocks and fallen trees when possible. New bolts have patch lock on the threads Enter text from picture: Install inner spring retainer if removed. Remove the snap ring Rinse polaros, dry with compressed air, and oil the bore immediately with Polaris Lubricant.


Remove the c-clip 3 that holds the gear selector switch 4 onto the shaft and remove the selector switch. Turn roller with your finger. Sportsman X2 Transmission Keep both feet sportsmna the footrests. Reinstall the harness assembly into the headlight assembly. Replace pads if worn beyond the service limit. Install a new seal in the main gearcase halve. Choose a crossing where both banks have gradual inclines. Inspect cylinder for taper and out of round with a telescoping gauge or a dial bore gauge.

Polaris also gives a one year limited warranty on the final drive chain for failure due to defects.

Remove the second snap ring 13 and spacer 14 from the Front Drive Owenrs Assembly snorkel shaft. Page Sportsman X2 Transmission Once the gear backlash is found, to install the snorkel lock Assemble the input shaft assembly if previously screw, you may have to rotate the snorkel tube clockwise disassembled.

Polaris Sportsman 800 EFI Owner’s Manual

As long as the gauge is in the diagnostic mode, the wrench icon will remain lit. Be sure to place the tapered end of the valve Replace piston and rings if ring-to-groove clearance to remove residue and prevent rust. Table of Contents Add to my manuals Add.


Special tools may be required while servicing this vehicle. Remove transmission drain plug to drain the oil. Slide the cam the cover using the designated pry points.

Ranger – The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury. Periodic Maintenance Chart 25 H ” if equipped Perform these procedures more often for vehicles subjected to severe use. Apply Crankcase Sealant PN to the top gearcase halve. Set the parking brake.

Owner’s Manuals | Polaris Sportsman

Inspect and Lubricate Inspect all cables and lubricate. PN to the LH gearcase mating surface and install the cover. This PVT system is intended for use on Polaris products only.

To clear codes manually, disconnect the positive battery lead for 20 seconds. Sit upright with both feet on the footrests and both hands on the handlebars.